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These are sandwiches which are made BY Foo Go which is a company owned by Greencore group. They do customizations according to the preference of daily consumers. These sandwiches are targeted for people who are always busy with their daily routine and are looking for a food option which they can have on the go. They are made of ingredients like bread, cheese, mayonnaise, ham and so on. Current situation: Production process of the Pre-Packed Sandwiches These sandwiches are made in two different process, depending upon the type and demand of the customers.
First process includes combination of manual labor and flexible automated assembly lines and the second process is a fully automated assembly line. This difference takes pace because the first process is used for sandwiches which have specific requirements by individual customers. On the other hand, the second process is used for bulk orders which have the same ingredients.
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After which they are placed on the belt where the slices are separated.
This is followed by an automated machine squirting the right type and quantity of mayonnaise as per the request of the customers.
Seeing this, we can understand the production of pre-packed sandwich on a commercial level. We will use the concepts we have learnt so far which mainly include Just in time, Mass production and Agile mass customization. Application and implications of these concepts in respect to the production of pre-packed sandwiches.
As we know Just in time is all about procuring the right material from the right supplier at the right time and at the right place. This ensures elimination of excess time in the production process and ensures greater productivity by improving the quality of the product. Being a product in the FMCG packed food sector it is very essential that Foo Go takes care of the quality of the product being delivered to its customers. This can be done by ensuring the following steps:
In the subject of economics mass production is referred to as economies of scale, this means that producing a larger quantity reduces the cost per unit as the fixed cost gets shared by the total production ensuring greater sales and greater profits at a cheaper selling price. This results in greater efficiency by reducing a large amount of errors which would or else originally take place.This concept could be applied in the second process of fully automated assembly line. The sandwiches must be prepared in a continuous manner which could serve the common taste of the maximum population. On the other hand, we believe that the Foo Go’s USP is handcrafting the best sandwiches which meets the individualistic taste of its every unique customer. Hence mass production will lead to excess storage and wastage as the sandwiches are perishable items which cannot be sold after a span of 3 days. Also producing a similar sandwich for all its customers may backfire its operations resulting in lower sales and market share. Agile Mass CustomizationAs explained earlier mass production is not suitable for the first process which Foo Go uses, although this will be a perfect example of Agile Mass Customization. This is because Foo Go can take the request of its customers and make it according to their expectations. This ensures the customers can create their own value from the product they purchase. Due to all this, Foo Go can increase its sales and capture a large market share in packed food industry.
We believe that problems and threats which Foo Go faces could be minimized and eliminated by following an effective quality and inspection strategy. Foo Go could establish a procurement and inspection department which could deal multiple functions leading to greater efficiency. The functions would range from developing a healthy relationship with all its suppliers. Also, getting the right product at the right time in the right quantity. This will enable Foo Go to eliminate its employs in the assembly line to stay idle due to unavailability of ingredients at the right time.
Since a lot of manual labor could result in small human errors it is advisable that Foo Go leads to automation such as dispensing ingredients on the sandwiches like the second process. The human work force could work on the quality aspect and the operations of this machinery. This would ensure that Foo Go does not compromise on its USP of it making specialized and unique sandwich for every customer. At the same time, the machines in the assembly line must be checked with regular maintenance and repairs so that the machine does not break down and malfunction.
Through regular inspections in the assembly line the company will be able to eliminate the errors occurring in the middle of the process. All this will lead to greater success for the company as delivering the right quantity at the right time avoids a lot of wastage and idle labor and machine hours for the company. This ensures making more quantity of sandwiches if needed in the same amount of working hours or making the existing quantity in a shorter span of time.All this will help Foo Goo generate higher profits and lead to greater efficiency.
In today’s world, people are always on the go and occupied with their busy daily routines. Hence eating home cooked food is next to a luxury thing which only a few can afford. This leads to people buying more of packed food from super markets. This can be perfectly analyzed by looking at the market growth rate of packed food items. Foo Go, producing pre-packed sandwiches can capture a high potential of market share in this category. Also, we believe that people are looking for healthier options rather than eating the general snacks and fast food items. Foo Go can focus on variety of sandwiches which focuses on the value aspect of health and nutrition to its customers. Providing a combination of both taste and health will help the company to establish new market shares and gain the confidence from its new customers. The company producing the pre-packed sandwiches has a competitive advantage in todays packed food industry as it can meet the different demands of its customers in a unique manner. The company can modify every sandwich in a different manner according to its customers taste and preferences. This should be continued in the future as well because this is an important criterion which customers look into while buying a packed food product in the super market.
Through this assignment we can understand the different aspects and procedures which take place in the production of pre-packed sandwiches. It is very fascinating and interesting to understand that such a big assembly line is set up for a sandwich which we buy from the supermarket. It is very useful to understand the practicality of concepts like Just in time, Lean production, Mass production and Agile mass customization in the real world. Through this assignment we can understand that how such concepts are applied for making every product in any industry. It is also understood that how suppliers play a major role in the success of a company. Hence, we can relate that maintaining a healthy relationship with the suppliers is very important as getting the right product from the right supplier at the right time is the key to success for greater profits. Also, being a company producing perishable product like pre-packed sandwiches it is very important not to waste time. Hence ideal time of labor and machine hours during the production process will only lead to excess costs and lower profits.
Setting the factory near to suppliers and the customer markets i.e. the supermarkets will reduce the transportation time and hence increase the shelf life of the pre-packed sandwiches as the production will take place in a quicker manner and reach fresh to the customers in a very short span of time.If these concepts are applied in the right manner for the production process then the company can reach a stage where the profits are maximized by capturing a very high market share i.e. through reducing costs, wastage and increasing production.
Analysis of the Automated Production of Pre-Packaged Sandwiches. (2024, Feb 06). Retrieved from https://studymoose.com/analysis-of-the-automated-production-of-pre-packaged-sandwiches-essay
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