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Manufacturing Essay Topics & Paper Examples

Decoding the Dna of the Toyota Production System

Many manufacturing industries such as aerospace, consumer products, metals processing and industrial products had tried to adopt the TPS in their factories. But they have failed and get frustrated. The essence of the TPS could be in the system itself, the connections, activities and production flows. Also the great flexibility of their operations and this push the system to innovate and improve. The scientific method plays an important role inside the improvements and creation of any new methodology. Toyota uses a rigorous problem-solving process that integrates the sm. The system simulates workers ad managers to engage in the kind of experimentation that is widely recognized as the cornerstone of a learning organization. The four rules guide the design, operation and…

Kramer Sports Case Study

As a result of Kramer Sports’ struggle to keep up with demand, decreasing profits, and fierce competition, the CEO, Tim Wilcox, decided to change the organization’s production environment to follow the lean production method. This method had allowed other companies to reduce their inventory by at least fifty percent, cut production costs, and improve customer satisfaction, quality, and employee morale. Since the bicycle production area involved a more elaborate process with products that had various frames, size, and color combinations, it was more difficult to adapt to the lean process method. In fact, each of the two final assembly stations were capable of building one bike at a time best when implementing batch processes, not lean processes. Plus, more than…

Quality Assurance Case Study

Issue This case involves a man named Hank Kolb who has recently taken on a role as the Director of Quality Assurance as a manufacturing plant. He has been brought in to ensure quality in a place that is known for have a lax attitude about quality and safety. The product described in the case is Greasex, which consists of solvents packed in cans for decreasing. The company has experience some trouble with the filling equipment The problems in the case are related to several areas. They include personal such as the machine operator having no formal job training. Also included in plant maintenance in that the equipment was not designed specifically for Greasex in addition they are only running…

Flinder Valves

1.How do you see FVC’s situation? What are the strengths and weaknesses of FVC and RSE? Why should the two companies want to negotiate? 2.What is FVC worth? What are the key value drivers? 3.What opening price do you think Flinder should offer to sell the company to RSE? At what price should he walk away from the negotiation? How did you estimate those values? 4.Do you recommend that RSE pays in cash or stock? If stock, what exchange ratio do you recommend? W.B. Bill Flinder, the president of Flinder Valves and Controls Inc. (FVC), and Tom Eliot, the Chairman and CEO of RSE supranational are currently in the midst of negotiating a nuclear fusion of FVC and RSE. Both…

DSMAC Crusher Spare Parts Summary and Advantage Analysis

Among many crusher spare parts manufacturers in China, DSMAC is a famous one. Many customers would like to choose this company for there are first-class crushing machines, professional crusher spare parts research team and the all-around service. The spare parts produced includes crusher hammer, rotor repair, overlaying welding repair, wear-resisting liner and so on. Crusher hammer: DSMAC can offer processing business for all kinds of models crusher hammers no matter bought from our company or from other companies. The crusher hammers with weight from 5kg to 200kg are all can be processed. These crusher hammers from our company have the features of strong wear resistance, high cost performance and long lifetime. So DSMAC is the best choice for customers. Rotor…

Preventive Maintenance

Preventive maintenance is defined as the care and servicing by personnel for the purpose of maintaining equipment and facilities in satisfactory operating condition by providing for systematic inspection, detection, and correction of incipient failures either before they occur or before they develop into major defects. In other word preventive maintenance involves maintenance, including tests, measurements, adjustments, and parts replacement, performed specifically to prevent faults from occurring. Preventive maintenance or the maintenance of equipment or systems before fault occurs can be divided into two subgroups: * Planned maintenance and * Condition-based maintenance. Planned Maintenance Planned Preventive Maintenance (‘PPM’) or more usual just simple Planned Maintenance (PM) or Scheduled Maintenance is any variety of scheduled maintenance to an object or item of…

Factors Affecting the Efficiency of Ball Mill

Ball mill is the key equipment for grinding after the crush process, and it is widely used in the manufacture industries, such as cement, silicate, new building material, refractory material, fertilizer, ferrous metal, nonferrous metal and glass ceramics, and ball mill also can be used for the dry and wet grinding for all kinds of ores and other grind-able materials. 1, The impact of media materialThe generally used crushing media mateial include: various mine materials (manganese, copper, tungsten ore, chrome ore, etc. ), various types of stone (limestone, granite, gneiss, basalt, gray rock, etc. and industry coal used in power. The hardness of the media is the main basis that determines the liner plate wear, the higher hardness of the…

Technology Case

We have chosen to analyze the consumer electronic hardware industry and the companies that we will focus on as a representative of the industry are Samsung, LG, Sony and Panasonic. While we were seeking for companies to analyze, it was difficult to pick a group of electronic companies that produces and competes on exactly the same products and services. The companies that we have selected are the closes in their business model, that each is involve in manufacturing television, audio equipment, mobile phones, cameras, and computers. We will use the porter five-factor model to analyze the industry and also focusing on the companies that we have selected. These industries have low threat of entry as has an exceptional barrier to…

Basic Introduction of Cement Production Process

Cement manufacturing as a procedure and as a big production line has undergone many phases of makeover in current times. An integrated cement manufacturing process is that prepares the raw mix, feeds it to the pyro-processing system (kiln), and then grinds the clinker from the kiln system into various cement products. Finished cement is stored in large silos on site or bagged for small quantity use. The coarse crushing China mobile crushers can crush the material in the first-line of the jobsite and avoid the middle link of transporting the material to other places and then crushing. It saves the transportation fee greatly. Besides, the lengthening machine frame can send the material directly to the transferring truck wagon box and…

Porter’s Value Chain

Support activities assist the primary activities in helping the organisation achieve its competitive advantage. They include: Procurement: This department must source raw materials for the business and obtain the best price for doing so. The challenge for procurement is to obtain the best possible quality available (on the market) for their budget. Technology development: The use of technology to obtain a competitive advantage is very important in today’s technological driven environment. Technology can be used in many ways including production to reduce cost thus add value, research and development to develop new products and the internet so customers have 24/7 access to the firm. Human resource management: The organisation will have to recruit, train and develop the correct people for…

Operations Management

1. Discuss how just-in-time manufacturing might affect a Job Shop (Consider both positive and negative impacts on both internal and external operations). Just-In-Time (JIT) manufacturing may affect a Job Shop both positively and negatively. The most important affect is that it improves the performance of job shop production. JIT also eliminates waste and/or decreases work in progress (WIP) in that same sense. JIT allows for products that are produced to fulfill an immediate demand for them. JIT emphasizes on quality. Quality is very important in JIT manufacturing because it decreases or eliminates costs and increases profits by producing high quality products the first time around. JIT allows for quality products to be transformed from raw materials into finished goods as…

The Requirements of Quartz Sand Making Machine

Quartz crusher is crushing machine used for quartz sand, glass production line. SBM provides quartz crushers, gravel crushers for quartz crushing, grinding. The quartzite principal constituent may be the quartz, such as ceramics, cement, glass, the optical fiber and so forth. A very large amount associated with quartz, which prompted the establishment of a lot of quartz quarry. Quartz sand is the important artificial sand used in construction building. In quartzite quarry, we can use quartz crushing plant for crushing quartz stone, The most typical quartz quarry is processes the actual quartz into quartz sand, quartz sand quality directly affect the earnings of quartz quarry, so the quartz sand making machine requirements are extremely high, usually quartz crusher manufacturing quality…

Unethical Advertising in Manufacturing Company

Vitafoam Nigeria Plc is Nigeria’s leading manufacturer of flexible, reconstituted and rigid foam products. It has the largest foam manufacturing and distribution network which facilitates just-in-time delivery of its products throughout Nigeria. Incorporated on 4th August, 1962 and listed on the floor of the Nigerian Stock Exchange in 1978. Vitafoam’s successful brands remain household names in the country. The company’s vision to be the Foam Manufacturer of first choice is being achieved through its mission of continuously improving the products quality and providing world class after sales service. Its commitment to quality has earned it several quality awards including the NIS Gold Certificate Award for most of its products. The company is consolidating its core business by the introduction of…

Exas Philippines, Incorporated Company Case

Exas Philippines, Incorporated is a privately owned company by Japanese investor and run and managed by Japanese consultants and experts. It’s main business since the birth of their mother company are METAL STAMPING PRODUCTION (transient or manual and progressive dieset) and TOOL and DIE DESIGNING, PROCESSING and VALIDATION. I belonged in these two production businesses. Our department receives customers’ product technical drawings. We make tool and die design as basis for quotations then customers feedback for approval for the design price. Then processing follows on metal parts components of the go project(s). Assembly will follow of the processed tool and die. Validation follows to deliver engineering samples based on specifications required. Once the delivered samples are approved in their line…

Types of Cutting Motion in Machine Tools

A machine tool is a machine for making components of a given shape, size and accuracy as per the requirements by removing material from the workpiece by using a cutting tool to operate upon the workpiece. Machine tools are capable of producing themselves therefore the machine tools are quite often referred to as mother machine. In the manufacturing processes, machine tools are the most versatile and almost any product can be produced with them. The machine tools should able to fulfill the following requirements: •The machine tool should be able to produce consistently the components (or parts) of specified shape and size, dimensional accuracy and surface finish. These features depend upon the rigidity of the machine elements. •Machine tool should…

Accident Reports

The end goal of any company is a satisfied customer. The process of locating, obtaining and transporting the inputs needed to do this is the core function of supply chain management. Supply chain design in the manufacturing industry requires a great deal of focus on physical product and a broader supplier base, while service firms typically have little need for physical inputs other than office supplies, and often work with a much smaller group of suppliers. Inputs Both the service and the manufacturing industries require an input of labor to complete the processing necessary to satisfy their promise to the end customer. Additionally, companies in both industries require inputs from suppliers of various types. Finally, both industries require capital investment…

Choice of Production Methods

The following factors will influence whether a business adopts one of the four methods of production considered – that is job, batch, flow or flow production with the development to mass customization. • If the market is very small, such as for designer clothes, then job production is likely to be used. Flow production is most efficiently adopted when the market for similar or identical products is very large and consistent throughout the year. If mass production is used in this way, then mass marketing methods will also have to be adopted to sell the high output levels that can be manufactured. Even in a market for mass produced items, such as cars, there may be market niches that will…

Airbus vs. Boeing

Airbus and Boeing both compete in the highly competitive industry of manufacturing commercial aircraft. Over the years they have each controlled the market at differing times due to competitive advantages – an ability to create value through a company’s strategies and operations that its competitors cannot (ref – Strategic Management textbook , pg 22) Boeing, formed in 1916 by William Boeing and George Westervelt, dominated the industry until the 1970’s, when Airbus was organized through a collaboration between Britain, France and West Germany. Airbus began manufacturing the A-300 series which enabled them to capture 10% of the market share by 1975 (ref article), no small feat considering they were competing against the giant Boeing. Airbus’s ability to compete with Boeing…

Manufacturing Beauty and the Truth behind Cindy Jackson

Cindy Jackson earned her title in the Guinness Book of Records as the one that had the most number of plastic surgeries in the world. According to source, she spent almost US$100,000 in plastic surgery since 1988. As being reflected in her life, it appears that the theme of manufacturing beauty centers on having a self that lingers on the concept that hope creates dreams, and dreams creates the absolute pursuit of these that center more on the purpose of giving joy to oneself instead of other people. Thus, giving joy to others requires joy from within that, when it bursts, reaches other people in the community that, in turn, solidifies the manufacturing beauty that goes back again to hope….

Material Selction

Park bench A park bench isn’t just for parks. It is an essential component of any public outdoor (or indoor) area. The 3 material I chosen ( wood concrete steel) These park benches provide strength and durability with a strong steel skeleton and high quality UV and weather resistant thermoplastic coating. One of the most popular bench styles, the thermoplastic coated steel park bench comes in a range of styles and colors. The thermoplastic coating protects the steel for years to come, and is maintenance and corrosive free. Made for the widest range of applications, these benches can be portable as well and permanent installs. Commercial park benches made with wood are always a top seller. Made usually of cedar,…

Company Delamere Pottery Limited

Company Delamere Pottery Limited, which produces earthenware tableware, founded in 1997 after obtaining assets of T.G. Delamera & Co ltd. Company acquired a functional structure to better support the increase in turnover (Williamson et al., 2004, p. 53) in new markets areas that offer greater margins. To enhance the competitiveness, company launched a new strategies in business, marketing and finance mainly to increase gross margins by 10% and increase customer satisfaction together with a reduction of inventory (Williamson et al., 2004, p. 207). Business strategy is mainly based on the more efficient use of existing resources of the company. With implementation of the ERP system, the company promises to improve the planning, transparency and shortening process times and increasing the…

Carpet weaving

Carpet weaving may have been introduced into the area as far back as the eleventh century with the coming of the first Muslim conquerors, the Ghaznavids and the Ghauris, from the West. It can with more certainty be traced to the beginning of the Mughal Dynasty in the early fifteenth century, when the last successor of Timur, Babar, extended his rule from Kabul to India to found the Mughal Empire. Under the patronage of the Mughals, Indian craftsmen adopted Persian techniques and designs. Carpets woven in the Punjab made use of motifs and decorative styles found in Mughal architecture. Akbar, a Mogul emperor, is accredited to introducing the art of carpet weaving to India in 1500 A.D. during his reign….

The Colt Revolver

In the 1870s Colt’s Manufacturing Company was making new models. For example in 1872 the company began to manufacture its first breech-loaded revolver, which used self-contained metallic cartridges. After that between 1873 and 1941, Colt’s Manufacturing Company produced more than 350,000 Single Action Army Revolvers and 40,000 .45 Caliber bullets with it. In 1901 to 1960, the company had only eight presidents. Colt’s Manufacturing Company was faced with usual problems that confronted the company. With the onset of the war in 1942, Colt’s Firearms tripled its workforce to 15,000 employees in three plants. By 1955 the company was losing money and faced a deficit that was growing each month. By September, Colt’s board decided to seek a merger partner. They…

Anheuser-Busch Companies, Inc.

Company A wholly-owned subsidiary of Belgium-based Anheuser–Busch InBev, is the largest brewing company in the United States. The company operates 12 breweries in the United States and nearly 20 in other countries. It was, until December 2009, also one of America’s largest theme park operators; operating ten theme parks across the United States through the company’s family entertainment division, Busch Entertainment Corporation. It is headquartered in St. Louis, Missouri. AB’s objectives as a corporation are: * To increase domestic beer segment volume and per barrel profitability which, when combined with market share growth will provide the source for earnings per share growth and improvement in return on capital employed. * To provide a great tasting fresh beer to our consumers…

Jet Engines

Rolls Royce is unique for its patented manufacturing process of its hollow wide-chord titanium fan blades. To make these fan blades light and strong the fan blades are made from titanium 6-4 alloy with a hollow internal “Warren–Girder” structure. This is done using 2 processes namely Superplastic forming and Diffusion bonding. The manufacture process starts with 3 sheets of forged titanium. A material called stop-off is printed onto 2 of the sheets which will stop them from joining together in the diffusion bonding process. The 3 sheets are then sandwiched together, and placed in a Furnace where the diffusion bonding takes place. A Flat sheet is produced and all layers are joined except in areas where stop-off has been applied….

Health and Safety act 1974

The Health and Safety at Work etc Act 1974, also referred to as HASAW or HSW, is the primary piece of legislation covering occupational health and safety in the United Kingdom. The Health and Safety Executive is responsible for enforcing the Act and a number of other Acts and Statutory Instruments relevant to the working environment.Covers: • safe plant and systems of work; • safe methods for the use, handling, storage and transport of articles and substances; • necessary information, instruction, training and supervision; • a safe and well-maintained workplace, including safe access and egress; • a safe working environment with adequate welfare facilities This legislation requires employers to prepare, and maintain up-to-date, a statement showing the policy on safety…

Eprecision Manufacturing Company

In a recent staff meeting, John Winkleman, president of ePrecision Manufacturing Company, addressed his managers with this problem: Intense competitive pressure is beginning to erode our market share in handhelds. I have documented 11 large orders that have been lost to Beckman and Wiston within the past three months. On an annual basis this amounts to nearly 10,000 units and $1.5 million in lost opportunities. Within the last 18 months, at least 16 serious competitors have entered the market. Two thirds of these DMMs have continuity indicators. The trend is the same for European and Japanese markets as well. Our sales of handheld DMMs in fiscal year 20_1 is forecast to grow only 1.7 percent. According to Dataquest projections, the…

Customer Satisfaction

INDRODUCTION Customer satisfaction can help your business to achieve a sustainable competitive advantages, It’s about understanding the way a customer feels after purchasing a product or service and in particular, whether or not that product or service meet the customer’s expectation. Bias tyre construction utilizes body ply cords that extend diagonally from bead to bead, usually at angles in the range of 30 to 40 degree, with successive plies laid at opposing angles forming a crisscross pattern to which the tread is applied. The design allows the entire tyre body to flex easily. There are 9 varieties of bias tyre manufacturing by the MRF tyre company. Radial tyre construction utilizes body ply cords extending from the beads and across the…

Peak Garage Case

Peak Garage Door Inc is a privately owned regional manufacturer of residential and commercial garage doors. The company manufactures both insulated and non-insulated steel residential garage doors and supplies springs, cables, rollers and side roller track for its products. The survey conducted by the dealers indicates that majority of the doors are for the purpose of replacement and a very few percentage of sales is for the new residential housing market and commercial replacement garage door market. The company currently has 300 non-exclusive dealers and 50 exclusive dealers. Peak Garage door Inc has a sale goal of reaching $12.5 million in 2004, and this is increase in sales of 36% over 2003 projected yearend sales. To achieve this it has…

Problems Faced by Coir Industry

The Coir Industry has been significantly Export-Oriented and a valuable foreign exchange earner. On an average about 20 per cent of the total Coir products manufactured are exported from the country, mainly to West European countries, United States of America (USA) and Canada. The products include fiber, yarn, mats, matting, rugs and carpets, rope and rubberized coir. Unfortunately, the exports in the recent past show a declining trend. Increased competition from other countries use of substitutes traditional methods of production delay in executing orders are some of the major reasons mentioned for reduced exports. Because of this, the manufacturers have started to pay more attention to the internal market that was not fully exploited earlier. Efforts have been stepped up…